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Used / Refurbished 3SAE Plasma Work Station

The 3SAE Plasma Work Station, PWS, is a compact, precision-built instrument for performing fiber operations that are beyond the ordinary.

Standard thermo-mechanical stripping, solvent cleaning and arc fusion splicing technologies are now over 20 years old and were developed for basic acrylic coated 125um SM fiber splicing.  As fiber technology continues to expand, there are production operations that are difficult or impossible to perform on standard production fiber processing tools.

Ring of Fire®: The Plasma Work Station utilizes 3SAE’s patented 3-Phase Plasma Technology, which produces a “Ring of Fire®” surrounding the fiber with uniform heat and controlled ionic conditions. Sophisticated software and instrument-grade measurement technology monitor the 3-phase arc to maintain balance and consistency over a broad dynamic range. Temperatures obtainable at the fiber range from less than 100°C to well over 3000°C.

The Work Station: Many of the operations possible on the Plasma Work Station can be performed in partial vacuum. The PWS creates vacuum internally from an external air supply. The unique seal and baffle design allows for sufficient sealing around the fibers without causing fiber coating damage. The housing of the PWS is machined from a solid block of aluminum. The electronic and mechanical parts are designed for continuous-duty operation and long-term reliability even with heavy production use.

3SAE Plasma Work Station Applications

Polyimide Stripping: These tough coatings are difficult to remove without degrading the fiber’s mechanical integrity. Previous polyimide stripping technologies have either used thermal decomposition, which produces relatively low tensile strength, ~100kpsi, or strong acid/alkali chemistry, which is hazardous and produces toxic waste.

The Plasma Work Station, powered by the 3SAE Ring of Fire®, uses ion etching technology to remove polyimide coatings safely and cleanly. The resulting tensile strength is many times higher than that resulting from ordinary thermal stripping. Many stripped fibers have close to as-drawn strength, >400 kpsi, with cleanly tapered interfaces and no charring. The standard PWS accommodates a single fiber up to 1000um diameter, with appropriate fixtures. Two standard size fibers, 125um cladding, can be processed simultaneously, with the available multiple fiber option.

Ball Terminations: The precision heat and positional control available within the PWS make it an ideal tool for the repeated production of ball terminations with a standard deviation of less than 3um.

Over-Tube Fusion: The PWS can be configured for over-tube fusion for permanently fusing smaller fibers with capillaries or custom optics.Custom fixtures are available at an additional cost.

Removal of Metalized Coatings: The PWS is capable of removing metal coatings, such as gold, from coated fibers. The PWS also removes polyimide coatings from polyimide coated wires.

User Interface:

The PWS’s control interface is accessed via the mounted LCD and Keypad. This interface provides operational status updates and provides the operator with complete control of plasma characteristics, temperature and positioning. The operator can quickly and easily recall and store parameters in any one of up to 10 available recipe locations. This allows quick translations between fiber processes.

Application Support

The 3SAE Technologies team have almost a century of combined experience in the manufacturing and support of custom fiber optic tools. On-site CNC machining and electronic assembly capability enables us to act quickly to create customized programming, interfaces, and fixtures to meet unique customer requirements.

Key Features

> Refurbished Plasma Work Station (PWS) Includes:  power supply (100-240V input), power cord, 80um fiber holders, tool kit, spare electrodes (set), user's manual.

> Compact bench top design

• Chemical free fiber stripping and cleaning

• Variable strip lengths from 2mm to 55mm

• Translation speed: 2um/sec – 20mm/sec

• Software adjustable parameters

Technical Specifications

• Dimensions: 285mm (W) x 170mm (D) x 170mm (H) (11.2” x 6.7” x 6.7”)

• Temperature Range: 1000°C - 3000°C+ (at standard pressure) <100°C -
1100°C (in partial vacuum)

• External Power Supply: 100-240VAC, 50-60Hz, 120W

• Compressed Air: External compressor, 95psi max

Standard Package and Accessories